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Lead Engineer – Throughput Simulations

  • Location
    • Bengaluru, Karnataka
  • Schedule Full time
  • Posted


I.Major Duties and Responsibilities

  • Conceptualize, Build, simulate, and optimize the process models using Plant Simulation and C-Draw simulation Software.
  • Understand process flows, analyze data, and effectively represent in simulation model to achieve better interrelationship and process improvement.
  • Lead and coordinate simulation and Planning efforts between teams to develop optimal solutions for the designed concept or current process.
  • Deliver results according to project schedules and quality.
  • Provide results to leadership and coordination between internal departments and Plants for multiple sites.
  • Develop design solutions to provide best process flow to improve the throughput of the facilities.
  • Inspect facilities in accordance with corporate standards and procedures.
  • Perform self-check as per the process and submit the proposal of changes.
  • Update all the project tracking sheets.
  • Update timesheets on a daily basis
  • Provide training to new engineers.
  • Additional responsibilities specific to SME(Subject Matter Expertise) roles are listed below.
    • Act as coach/mentor/Goto person for the business unit for questions and problems within his/her area of expertise.
    • Support functional leader in developing strategies related to project executions, workshare.

skill-gap closure plans, assessment tools

  • Support in GMS implementations within function
  • Support in defining performance objectives, defining acceptable performance levels & project tracking.
  • Guide to resolve issues relevant to project deliverables within their area of expertise.
  • Obtain or provide approval/guidance for changes to processes and practices within their area of expertise (Through Global council meetings, if necessary) .
  • Facilitate and lead in appropriate initiatives/projects as needed.


  • Knowledge about functionality of Throughput Simulation Softwares (Plant Simulation/Anylogic/Automod, FactoryCAD/FLOW, FlowPlanner).  AutoCAD, MS Visio, MS office tools
  • Ability to code logic(simtalk2) of simulation model
  • Ability/Experience modeling warehouse/material traffic and logistics
  • Knowledge about workflow and processes in Body, Paint, GA, and GPS
  • Knowledge about throughput behaviors and production systems
  • Knowledge about Lean Manufacturing Strategy (ex. GMS, TOC)
  • Ability to address unusual and/or difficult problems with analytical ability and problem solving techniques.
  • Understanding of lean manufacturing principles, layout design and Material flow and layouts
  • Demonstrated ability to work effectively with other departments.
  • Excellent research-ability of multiple information and data sources
  • Ability to adapt to changes, different roles, or environments.
  • Willing to Travel
  • Required flexibility in working hours. Due to global business requirements
  • Extended hours required as part of job requirements.
  • Excellent Communication (verbal & written) and meeting facilitation skills.
  • Communication skills, Interpretation skills, Presentation Skills,


  • High level of interpersonal, oral and written communication skills-ability to interact with all levels of the organization. (Required).
  • High level of analytical ability and problem-solving skills (Required).
  • Demonstrated ability to work well with multiple customers at the same time (Required)
  • Ability to travel is required.

III.Educational Qualifications

B.E / B.Tech (Mechanical / Production / Industrial / Automobile)


  • 10-15yrs in Automobile / Mechanical allied Engineering Industry (Required).
  • Experience in Throughput Simulation Analysis for manufacturing systems.
  • Working knowledge of Industrial Engineering including Vehicle Development Process, Global Manufacturing Systems, Bill Of Process (BoP), Bill of E quipments (BoE),  Vehicle assembly process in automotive plant (Body / Paint / GA)

Additional Description

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